Bugatti Veyron W16 Engine
Some Interesting Facts About Bugatti Veyron:
Cost: 850,000 Pound Sterling or Rs. 93,500,000 (without duty paid)
2, 4 Litre V-8 Engines
4 Turbo Chargers
1000 HP
10 Radiators
10K gallons of air intake per minute
0-60 MPH in 2.5 seconds
Top speed: 400 KM/Hr
Radiator Configuation:
3 for Engine
3 for Intercoolers
1 for Axle oil
1 for Engine oil
1 for Hyd fluid for spoiler
Consumes 100 Litres 13 minutes
Stops from 250 mph to 0 in 5 seconds
Faster than Formula-1 car
------------------------------------------------------------------------------
The trials of the fastest road sports car in the world have been
successfully completed. One of the most ambitious projects in automobile
history is entering its production phase. The first Bugatti Veyron 16.4
cars, built mainly by hand, are already being completed and will be
delivered to customers this year.
The sports car, capable of more than 400 km/h, is driven by a
16-cylinder mid-engine, that at 710 mm long is no larger than a
conventional V12 unit, and due to its lightweight construction weighs
only about 400 kilos. Its compact dimensions are due to the unique
arrangement of its cylinder banks in a W configuration. Two VR8 blocks,
each with a fifteen degree bank angle, are joined in the crankcase to
form one engine. Both eight cylinders are set at an angle of ninety
degrees to each other and are aspirated by a total of four exhaust gas
turbochargers. The engine delivers 1001 HP at 6,000 r.p.m. and provides a
maximum torque of 1250 Newtonmetres at between 2,200 and 5,500 r.p.m.
To apply the power of the 64-valve unit to achieve satisfactory driving
dynamics both in everyday traffic and on the racetrack, the Bugatti
development team of Dr. Franz-Joseph Paefgen and Dr. Wolfgang Schreiber
has realized a propulsion unit that is without parallel in its
complexity. If the extreme engine power is a master stroke of genius,
its conversion for road use is an equally tough challenge. As Dr.
Schreiber says “For 1000 HP propulsion power, the system demands
approximately 2000 HP to be additionally generated as heat energy during
combustion. Half in each case is dissipated in the exhaust gas and
cooling waterâ€.
To do this, the Bugatti engine has two water circuits. The larger of the
two with 40 liters of cooling water has three coolers in the front
section of the car, to keep the engine at operating temperature. The
second circuit, called the low-temperature system, has a separate water
pump and contains 15 liters of cooling water. These are used to cool, by
up to 130 degrees, the charged air, heated during compression in the
turbochargers, in two heat exchangers mounted on the engine. The cooled,
charged air then passes through two “air manifolds†into the
combustion chamber, which it then leaves as exhaust gas at approximately
1,000 degrees. It then passes through the turbines of the exhaust gas
turbochargers. This causes the exhaust gas to expand, so that it is
cooled by up to about 150 degrees, is then cleaned in the catalyzer and
exhausted.
In addition to its unique compactness, the high performance of the power
unit is the centrepoint of the development. Lightweight materials are
used that not only result in a low power-to-weight ratio but also
particularly provide the spontaneous response of the moving
engine-internal masses. In addition to piston rods of titanium, the so
called “easy runnersâ€, the eight-stage oil pump integrated into the
crankcase for dry sump lubrication has light aluminum gears. Because the
arrangement of the 16 cylinders ensures extremely quiet running, only a
small flywheel is needed. The use of motor sport technology is evident
not only from the plasma-coated running faces of the cylinders but also
by the use of high-strength steel for the shafts and gears in the
aluminum crankcase.
Unique in engine design is the integration of knock and misfiring
detection in an ion current system. Because the multiplicity of
cylinders means very quiet running and ensures that the velocity
difference will be extremely small in the event of a cylinder misfire,
cylinder-selective detection by measuring rough running is not reliable
enough. Therefore, Bugatti Ion Current Sensing (BIS) is used. The ion
current flowing at each spark plug at the timepoint of ignition is
monitored by a separate evaluation sensor system. The data obtained is
passed to both engine control units. If knocking combustion or a misfire
is detected, the associated control unit immediately initiates
countermeasures, such as retardation of the ignition timepoint, shutdown
of the cylinder or reduction of the charge pressure. According to the
head of Bugatti Unit Development Gregor Gries, “The aim of our
technology is to generate the maximum performance from the engine in a
stable, clean mannerâ€.
The power generated in the engine is transferred to the flange-mounted
direct manual gearbox (DSG). The torque and speed is then transmitted,
through the gearing of seven forward and one reverse gear, via a
universal drive to the front axle gearbox and via a second universal
drive, along the right side of the engine to the rear axle gearbox. Both
the DSG and both axle gearbox housings are of lightweight aluminum
construction. The drive power is distributed to the front and rear axles
by means of a Haldex coupling, an actively-controlled multi-disk,
inter-axle lock directly connected to the front axle gearbox.
The following front axle differential distributes the power to both
front wheels. In the rear axle differential the power is distributed to
the rear wheels via a bevel gear and a further differential. In
addition, an actively-controlled, hydraulically-actuated, multi-disk
differential lock is installed here. When necessary, it prevents speed
differences between the rear wheels and ensures optimum directional
stability when accelerating and when cornering under load. All load
distribution functions are completely automatic and are undetected by
the driver.
The Bugatti marque has since earliest times been regarded as a central
force in the advancement of automobile development by innovative
solutions. A position deservedly maintained by the first
high-performance sports car of the modern Bugatti.